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PLC & SCADA AUTOMATION FOR CEMENT MANUFACTURING PLANT IN THE PHILIPPINES

BackGround

A leading cement manufacturing company in the Philippines continues to strengthen its production capabilities with the construction of a new plant in South Luzon. Having successfully implemented Fuji Electric automation technologies in its existing facility, the company once again selected Fuji Electric to provide the PLC and SCADA system for the new terminal.

The Project has completed the Factory Acceptance Test (FAT), with feedback reflecting the client’s experience during the critical validation phase.

The Objective

The primary goal of implementing a PLC and SCADA system was to deploy a control solution capable of supporting the operational requirements of a smaller plant while maintaining cost efficiency.

Compared with more complex Distributed Control Systems (DCS), the PLC-based approach offered sufficient capability for the terminal’s needs while providing a more economical option without compromising performance.

Why Fuji Electric

The client’s decision was driven by familiarity and proven reliability. Their previous experience with Fuji Electric PLCs built confidence in the technology, while the engineering capabilities of Fuji Electric’s Control and Automation team met the project’s technical requirements.

This combination of trusted equipment and skilled engineering support helped streamline the decision-making process.

Validation Through FAT

During the Factory Acceptance Test, the system performed almost exactly as expected, confirming that the design aligned closely with the project requirements. This milestone reinforced the reliability of the solution ahead of installation and commissioning.

Expected Operational Benefits

Once fully operational, the system is expected to provide long-term flexibility. Because the PLC and SCADA were developed using a general sequence structure, the client’s team will be able to perform future modifications independently, reducing reliance on external support and improving responsiveness to operational changes.

This adaptability supports continuous improvement while helping manage maintenance and upgrade costs over time.

Client Satisfaction

The client expressed satisfaction with Fuji Electric’s Control and Automation Center, particularly highlighting strong communication, engineering expertise, and overall quality throughout the project.

Conclusion

By extending automation technologies to its new South Luzon facility, the cement manufacturer demonstrates a continued commitment to operational efficiency and scalable plant control. With a tested system and collaborative project execution, the partnership supports the company’s expansion while reinforcing the value of reliable automation in modern industrial environments.

Fuji Electric Sales Philippines Inc.

Supporting industrial development across the Philippines

Fuji Electric Sales Philippines, Inc. manages the promotion, sales, and support of Fuji Electric products. As a subsidiary of Fuji Electric Co., Ltd. from Japan, the company focuses on power electronics, automation, and energy efficiency. Want to optimize your operations with power equipment? Fuji Electric is here to help!